Automobile pipeline quick connector assembly equipment custom automation

Automatic feeding system:
Vibration plates and conveyor tracks are used to orderly transport various parts of the quick connector, such as the connector body, sealing ring, circlip, etc., to the assembly station.
The visual recognition system detects and classifies parts to ensure the accuracy of feeding.
Assembly station:
Multi-axis manipulators are responsible for grabbing and assembling parts. The manipulators are equipped with high-precision fixtures and can accurately install the sealing ring at a specific position on the connector body and ensure firm installation.
Automated press-fitting equipment presses the circlip to ensure that the installation force of the circlip is moderate, which can not only ensure the reliability of the connection but also not damage the parts.
Inspection station:
Sealing inspection: Put the assembled quick connector into the sealing inspection equipment. By filling it with gas at a certain pressure, the sealing performance of the connector is detected. If a leak is found, the equipment will automatically issue an alarm and divert unqualified products to a specific area for processing.
Dimensional inspection: Use high-precision measuring equipment to inspect the dimensions of the quick connector to ensure that the product meets the design requirements.
Packaging station:
Package the qualified quick connectors. Automated packaging equipment is used to improve packaging efficiency and quality. Packaging materials can be selected according to customer needs, such as plastic bags, paper boxes, etc.
III. Equipment features
High degree of automation:
The entire assembly process is automated, reducing manual operations and improving production efficiency. At the same time, automated operations also reduce the impact of human factors on product quality and improve product consistency and reliability.
High-precision assembly:
Multi-axis manipulators and high-precision fixtures are used to ensure that the installation positions of parts are accurate. Automated press-fitting equipment can precisely control the press-fitting force and ensure product quality.
Strict quality inspection:
Equipped with sealing inspection and dimensional inspection equipment to conduct comprehensive quality inspection of products. Only qualified products can enter the packaging link, ensuring product quality.
Strong flexibility:
This assembly equipment can be adjusted and optimized according to different models of quick connectors to meet the needs of different customers. At the same time, the maintenance of the equipment is also relatively convenient, reducing the operating costs of enterprises.

FAQ

1.Q: Are you trading company or manufacturer?
A: We are a manufacturer with over 10 years of production and development experience.

2.Q: What are your major products?
A: We are an assembly automation solution provider specialized in customized automatic machinery for production. For example, we provide customized asembly line, testing and packaging solutions to several electric vehicle (EV) manufacturers, such as component-level lines for battery packs, thermal management systems, steerings and so on.

3. Q: How long is your delivery time?
A: Usually 3 months is a production cycle, the specific delivery date should be arranged according to the product’s complexity and real-time production schedule. Please contact us for the latest delivery date.

4.Q: How about your price?
A: Show us your parts and we will be glad to find solutions and provide a suitable scheme, and offer the most competitive price to you.

5.Q: What is your terms of payment ?
A: 40% deposit and 60% balance payment before delivery.

6.Q: What is the package for you machine?
A: We have standard wooden case package.

7.Q: How long is the warranty?
A: Our aftersale service is one year free warranty, and life-time maintenance guaranteed.

8.Q:What partners do you work with?

A: We can both work with customer’s designated partners and propose other components partners at customer’s request. Some of our technical partners as below:

Quanstar Intelligent Controls (Shanghai) Co.,Ltd manufactures high-end equipment in the field of assembly automation. We specialize in the design and producing of customer-specific precision assembly and test automation machine such as automated stations and single piece workcells, providing customers with software and hardware integrated development solutions. We offer our solutions and equipment for various industries: automotive (including e-mobility), medical device, cosmetics, home applicance and others.

Quanstar Intelligent Controls (Shanghai) Co.,Ltd is a team consisted of over 200 specialists, including designers, programmers, mechanical engineers and knowledgeable specialists bring from decades of expericence in a variety of industries. We have our own R&D center which was awarded as the National Business Technology Center by the Council of Ecomonic and Technological Development for Shanghai in 2022.

Quanstar Intelligent Controls (Shanghai) Co.,Ltd passed ISO 9001:2015 quality system certification from SGS. Our assembly and technological lines have been supplied to leading manufacturers in China and exported to many countries including USA, Mexico, France, Germany, Italy, Netherlands, Poland and so on. We work with customers to meet all requirements and expectations including CE, UL, NR12, ART and so on.

Quanstar Intelligent Controls (Shanghai) Co.,Ltd is committed to creating value for our customers by providing the best assembly automation solutions and value added engineering services. Our inventments in new technology, global service sites and overseas processing plants will be continued to achieve win-win objectives and prove exemplary levels of service.