Thermal Management Integrated Module Assembly Line

Quanstar Intelligent Controls (Shanghai) Co.,Ltd. developed several fully automated and semi-automatied assembly and test line of thermal management integrated modules for world famous electric vehicle manufacturers. Thermal management system is a comprehensively energy-optimization system combining the control of all cooling module and the heat pump system in one unit.

The equipment consists of 30 assembly workstations and 26 testing workstations. Through the combination of a high - speed chain conveyor and AGV transfer, it realizes the automated feeding, scanning, visual detection, assembly, testing, and unloading and packaging of various sub - components. It integrates a number of advanced technologies to ensure the efficient, accurate, and reliable production of the thermal management system. The processes involved are AGV material loading and parts unloading, laser marking, visual inspection, auto screw tightening, Servo press, auto greasing and oil detection, calibration, EOL test, Helium detection, auto packing, traceability, etc.

Core competencies of our manufacturing automation solutions:

• Resistance and laser welding

• Ultrasonic and RF Welding

• Industrial robot integration for flexible, multi-axis problems

• Material handling

• Power & free linear transfer systems

• Servo press

• Vision inspection

• Build to print

• Precision machining

• Lean cells

• Leak testing

• Traceability

Quanstar Intelligent Controls (Shanghai) Co.,Ltd manufactures high-end equipment in the field of assembly automation. We specialize in the design and producing of customer-specific precision assembly and test automation machine such as automated stations and single piece workcells, providing customers with software and hardware integrated development solutions. We offer our solutions and equipment for various industries: automotive (including e-mobility), medical device, cosmetics, home applicance and others.

Quanstar Intelligent Controls (Shanghai) Co.,Ltd is a team consisted of over 200 specialists, including designers, programmers, mechanical engineers and knowledgeable specialists bring from decades of expericence in a variety of industries. We have our own R&D center which was awarded as the National Business Technology Center by the Council of Ecomonic and Technological Development for Shanghai in 2022.

Quanstar Intelligent Controls (Shanghai) Co.,Ltd passed ISO 9001:2015 quality system certification from SGS. Our assembly and technological lines have been supplied to leading manufacturers in China and exported to many countries including USA, Mexico, France, Germany, Italy, Netherlands, Poland and so on. We work with customers to meet all requirements and expectations including CE, UL, NR12, ART and so on.

Quanstar Intelligent Controls (Shanghai) Co.,Ltd is committed to creating value for our customers by providing the best assembly automation solutions and value added engineering services. Our inventments in new technology, global service sites and overseas processing plants will be continued to achieve win-win objectives and prove exemplary levels of service.