Custom Assembly and Test Machine For Solenoid Valve

The processes involved in the assembly and inspection production line of thermal management system products include automatic assembly, automatic gluing, automatic screwing, automatic pressing, automatic loading and unloading, leakage detection, vehicle vibration detection, visual automatic detection, tooling caching, information tracing, etc. The overall solution involves components such as HVAC, cooling modules, PTC and other components .

Quanstar Intelligent Controls (Shanghai) Co.,Ltd. developed a fully automated assembly and test line for solenoid valves. The solenoid valves underwent testing on a highly precise link indexing conveyor. Robots were utilized to load and unload parts from the conveyor. To satisfy the production demands, the cycle time of this system was around 15 seconds. The operations involved verifying components through vision technology, conducting resistance testing, flow testing, and function testing. Parts that successfully passed all the tests were marked with a laser date code.

It consists of 5 assembly stations, 2 testing stations, and 1 unloading and packaging station. The production line is equipped with an automated management system, enabling real - time monitoring of the production line status. The core processes include automatic feeding, laser marking, visual inspection, Servo press, automatic greasing and oil, installation of tower springs, automatic screw tightening, EOL testing, electrical performance testing, etc.

Core competencies of our manufacturing automation solutions:

• Resistance and laser welding

• Ultrasonic and RF Welding

• Industrial robot integration for flexible, multi-axis problems

• Material handling

• Power & free linear transfer systems

• Servo press

• Vision inspection

• Build to print

• Precision machining

• Lean cells

• Leak testing

• Traceability

Quanstar Intelligent Controls (Shanghai) Co.,Ltd manufactures high-end equipment in the field of assembly automation. We specialize in the design and producing of customer-specific precision assembly and test automation machine such as automated stations and single piece workcells, providing customers with software and hardware integrated development solutions. We offer our solutions and equipment for various industries: automotive (including e-mobility), medical device, cosmetics, home applicance and others.

Quanstar Intelligent Controls (Shanghai) Co.,Ltd is a team consisted of over 200 specialists, including designers, programmers, mechanical engineers and knowledgeable specialists bring from decades of expericence in a variety of industries. We have our own R&D center which was awarded as the National Business Technology Center by the Council of Ecomonic and Technological Development for Shanghai in 2022.

Quanstar Intelligent Controls (Shanghai) Co.,Ltd passed ISO 9001:2015 quality system certification from SGS. Our assembly and technological lines have been supplied to leading manufacturers in China and exported to many countries including USA, Mexico, France, Germany, Italy, Netherlands, Poland and so on. We work with customers to meet all requirements and expectations including CE, UL, NR12, ART and so on.

Quanstar Intelligent Controls (Shanghai) Co.,Ltd is committed to creating value for our customers by providing the best assembly automation solutions and value added engineering services. Our inventments in new technology, global service sites and overseas processing plants will be continued to achieve win-win objectives and prove exemplary levels of service.